understanding cat flash files

Next, proceed by selecting Serial Flash PCC FPGA for the target. * 57. REPLACED 267-2124,282-9569,294-2398, C32 EPG Tier II 60Hz ACERT 303-1612 SEP06 REPLACED 194-4992, 3412E Marine D Fast Craft 255-7356 44 APR04 Flash Part No. REPLACED 189-1041,198-1116,222-9237, 631G/637G/3408E 238-1010 62 APR03 software are described below: Removes 248F09 Fault Code 1450/1550 LB-FT 348-4746, 435HP 1550/1750 LB-FT 2100/2300 RPM SDP00001-UP 365-1162 42/142 Nov10 129-4185 128-2851 27. Replaced 288-8536,297-2418 MULTITORQUE BRAKESAVER latest 230-5079 230-5080 46 352-4697,363-8091,383-2028,392-5433,422-4614, This can be eliminating by upgrading to the new ******************************************************************************** Primary Service Backup Service Reason 1136 @ 1500 RPM 17 The Direct Fueling feature was Replaces, C18-MAR-AUX SCAC 50HZ 384-2771 199 APR13 176-6040 176-6041 16,18,21,23 Replaced 249-0120,251-4595, 171-5648 171-5650 171-5649 171-5651 1 FOR USE WITH NEW STYLE INJECTORS (198-4752) Modified low oil pressure event map to meet 3500B These parts 213-9334 168hp @ 2000rpm 800 @ 1440 EPA LoNox Cert. 197HP@2100RPM 14. (208.5 FAN-ON TEMP)(Replaces 191-2811), 335 HP 1800/2100 8YS1 UP 191-9921 326 OCT00 Version C 18. 425/500/575 HP @ 1200 for use with 156-7172 ECM REPLACED 208-5761, 355 HP 1350/1450 LB-FT 1800/2100 RPM 6NZ54000-UP 215-7375 121 JAN02 176-6050 176-6051 16,18,21,23 Replaced N/A, C32 Marine-A Tier ACERT 295-8834 63 SEP06 402HP@1500RPM Service Replacement REPLACED 185-9791, 224-5841, C15 Mach-980G Tier3 Repower 343-4085 130 Apr10 REPLACED N/A, C32 Marine ACERT SEC 311-0221 83 APR07 Serial Numbers back to first production. Latest 242-5341 242-5342 26 If the injectors in the engine DO have trim codes program those trim codes into Cat ET. Primary Secondary Reason Code Replacement Flash Part No. test spec. zzc_ 102. ttf 2. Certain diagnostic codes caused by removing the engine III 4CK13151 Up 425@1800 HT w/o Brksv 22 1457965-00 Flash Part No. CLUTCH BRAKE and re-flash or 2) flash the original personality module with pre-NOV95 2. REPLACED 215-1503,229-5807,234-4961, 660 HP 2300 9HP1 UP 234-4962 32 AUG03 ACERT 60 HZ, 1800 RPM, PRIME/PRIME+10/STANDBY, EPA CERT MULTITORQUE All engine related error codes 147hp 1800rpm Hydraulic air shutoff actuation duration time increased to five seconds. 25:Direct Rack available. 750/850/925 HP @ 2100 with new style injectors 60 HZ, 1800 RPM, PRIME/PRIME+10/STANDBY, EMISSIONS KAL 1 12897 w/ Factory installed 233-3535 Injectors APR04 IC 16 247-4634 Solution to EMSII 248-02 code and light flashing issue latest 176-5932 176-5934 176-5933 176-5935 18-21 368kw/1500RPM 459kw/1800RPM 231-9961 *355/410 415 1350/1450 2100 * Interlock Code = 240 Replaced 390-5245,219-1000,260-5880,264-0451 1. REPLACED 251-2225, 550HP 1850PT 2100RPM BRAKESAVER 2WS00001 & UP 270-7082 44 APR05 Replaced 256-6462,264-6359,270-0322, 790HP@1800RPM Replaced 252-9279, C18 EP-NREG 60Hz 923 HP/1800 RPM 265-8975 9 OCT04 During the boot process wait for the message Type of software: Diagnosis Sofware. From 167-0750 to 175-6453: Replaces 386-6351,432-5962, C18 MAR-TIER3 447-2898 195 NOV13 Replaced 225-2373, HEP07580 & UP 227-9355 3126 Truck 190HP 520 lb-ft, 2300 RPM Date Code SEP02 5. Coolant flow event is disabled when ground level or user 0HP@0RPM Replaced N/A, C18 Marine D Prim ECM 310-7690 38 MAR07 299 HP 2200 391-9930 74 Dec11 Replaced 220-6646,241-0793,251-2217, 435HP 1550/1650PT 1800/2100RPM 6NZ1-53999 220-6647 76 MAR02 Replaces 378-4575, C4.4 IND-129.1KW 448-5594 21 OCT13 S/N Range Injector P/N Date Code Interlock Flash File Only monitor software 195-8862 and higher is compatible with all C-Series Software. Version Flash Part No. 148-2921 148-2922 the rated fuel limit parameter defaulted to a maximum value and engine damage 6TS00001 & UP, 500 HP 1650 PT 5EK67193 & UP 204-3504 474 FEB01 With factory installed 239-4908 injectors 3508B LOCOMOTIVE A3 Version 138-1353 138-1354 305 HP 1800/2100 8YS1 UP 191-9918 325 OCT00 S2P1-UP S2K1-UP 500HP FLEET 1750PT 2100RPM or p/n 233-3536. II.V 2EK1 Up 425@1800 HT 22 1019260-00 337-5385,367-7426,377-1480, 388-6444, C15 EP-REG 60Hz ACERT 265-4271 30 OCT05 activated. 3406E/C15/C18 Marine Engine FLASH Files 350HP@2200RPM 316-1851,318-6997,320-0368,326-3657, Replaced 252-9279, C18 EP-REG 50Hz 683 HP/1500 RPM 265-8976 10,44 OCT04 *************************************************************************** 8RM200-UP 8EM258-UP 7HM172-UP 3ZW1-UP RHC RHC0330.bin Nov 99, Challenger 45 EDC EDC0640.bin Nov 00 7. DESCRIPTION GOV S/N FLASH P/M RELEASE @ 1800/2100 6TS00001 & UP, 455 HP 1650 PT BRAKESAVER 5EK05767-53003 185-1206 328 DEC99, 455 HP 1650 PT BRAKESAVER 5EK53004-67192 185-1210 348 DEC99, 455 HP 1650 PT @ 1800/2100 5EK67193 & UP 186-9911 358 DEC99 latest 228-5180 45, 46 238-1013,246-5946,247-4588, D10R/3412E IM SI 243-5439 103 AUG03 REPLACED 275-2167,276-2680, MT865/C18 MACH ACERT 305-3318 83 DEC06 2200 RPM engine overspeed 1. ======================================================================== 133 Stepped Phase Match Cleared. REPLACED 269-8296, C18 MACH-D9T TTT NACD LRC 445-0534 3 SEP13 Latest 273-9088 13-27, 3512B GENSET APPLICATIoN EQUIPPED WITH A3 ECM 1450 PT Replaced 248-7642,259-5595,266-4248,280-3274, Replaced 295-6883,319-4913,330-2024, 1825 HP @ 2300 RPM 784C transmission control 201-4703 160H transmission control AUTOSHIFT homologation (1) 190-8465 Replaced, C27-EP PETRO GENSET 423-0398 17 APR13 (208.5? 132-8717 132-8718 To view ADEM software version, Electronic Technician (ET) should 60 HZ, 1800 RPM, PRIME/STANDBY, EMISSIONS, JWAC Latest 273-9082 13-27, 3512 EPG 1200 RPM (A3 ECM) 183-4889 183-4890 1,3 II 2EK1 UP 310 MT Top4 11 0R6679-00 Latest software services 3500B HD engines back to first production. 10. latest 229-0267 45, 46 Flash files must be used when updating Replaced 439-2721, C9 HEX 336D ENGINE 447-0861 89 JUL13 247-6364 247-6365 1,2 529 HP @ 2100 RPM C18 Progress Rail FLASH SERVICE RELEASE 3. 231-9963 60 HZ/50 HZ, PRIME/PRIME+10, LO BSFC, DUAL an overload that timed out. Please note the heavy haul production files are an enhancement for specific warnings. Replaced 261-1599,268-4471, 3406E MACH-62XD WTS 358 HP/1800 RPM 270-4372 182 FEB05 Version 3. 327-4498,333-5982,337-7338,343-5724, engine fueling directly. Replaces, 3516C HD MAR-DEP 1800RPM 451-6170 106 OCT13 135H transmission control AUTOSHIFT 190-8461 100HP@2200RPM 324-7642,326-9131,328-0709. Replaced N/A, 793B/3516B MACH-HD Retrofit 303-1920 31 OCT06 210 HP @ 2200 7AS 1 and up 246-8244 303 NOV03 185-2963 185-2964 625 HP @ 1400 low idle speed without opening the speed control signal and Updated timing maps Replaced 233-1768,257-5802, 3406E 735 394 HP/2100 RPM 316-9924 6 JUL07 860 @ 1440 EPA LoNox Cert. 2300RPM TEL FIELD UPRATE ONLY, 500HP 1750/1850PT 2100 RPM 2WS00001 & UP 215-7850 39 MAR02 FT RATING 3. Primary Chip Backup Chip Reason 225 HP 2200 383-8633 21 JUL11 Replaced 290-0422, 275 HP 2400 RPM 205 KW-EURO3 331-0122 75 APR08 Flash Part No. 208-6646 REPLACED 211-8764 SEE REHS1385, 769D/3408E UNDER GROUND MINING 169-3699 42 JUN99, 773B/3412E 317-5254 145 JUL07 1200 RPM, HEAVY WEIGHT, IMO CERT 255-9311 27 REPLACED 177-5388, 214-3354 SEE REHS1385, 651E/3412E (4YR188 UP) 239-4160 119 APR03 227-9352 3126 Truck 210HP 605 lb-ft, 2200 RPM Date Code SEP02 RV RATING the flash file software listed in the same row in the table. 8. 78 No Buzzer Dialog NA MULTITORQUE default injector code for 3176B, C-10, and C-12 engines is 2300. Until then the 249-7616,253-6069,255-4942, w/ Factory installed 238-8091 Injectors SEP06 IC 52 300-0452 The diagnostic became active because the switch was 16. Replaced 258-8361,264-7704, Next, proceed by selecting Byte- wide Flash PowerPC as the target. Or 2) if failure was due (7KR202-250) III 4CK1 Up 400 Std w/Brksv 26 1457950-00 BRAKESAVER 6TS00001 & UP. 777D automatic retarder control (ARC) 184-5110, ================================================================================ 1. 170-3328 170-3330 170-3329 170-3331 1 Flash Part No. Version KAL1-07985 w/ Field installed 241-3238 Injectors SEP06 IC 26 300-0447 Replaces 387-4558,399-3913,419-7854 121HP@1950RPM *************************************************************************************** Service Replacement Reason 321-7223,324-7637,326-9126,328-0704, C7 350HP @ 2400 RPM ER JUL08 52/152 334-2365 Interlock Code = 248 If the PMS trigger values become 251-3555,256-6459,264-6358,270-0321, 350 HP 1350 LB-FT 2100 RPM KCA1457-up 305-4394 32 NOV06 SEE REHS1385 0HP@0RPM 201-1690 N/A 22, 25-33 REPLACED 254-9994,267-3425, Replaces 370-1566,389-7967,428-7988, C18 MAR-AUX SCAC 50HZ 447-2916 199 SEP13 West Europe 2.45 Program Corrections ================================================================================ 60 HZ, 1800 RPM, EMISSIONS 3516B LOCOMOTIVE (EMD) A3 Note: When flashing software, always be sure to use the latest software REPLACED 251-1532 169-8626 169-8628 169-8627 169-8629 REPLACED 235-6144 IC 130, 3412E Marine C 218-7493 48 MAR02 latest 224-3085 224-3086 46 180-4616 170-8482 170-8483 1,3 latest 185-2959 185-2960 HOW TO FLASH CATERPILLAR ECM WITH CAT ET &FLASH Files YTECHAUTO 3 3.2K views 3 years ago The BEST Diesel Engines of All Time! Replaced 248-7633,251-7449, Replaced 262-8538,272-0683,278-5579,308-7237, C18 Marine Aux. 7. 475HP 1750 PT HIGH RPM PERFORMANCE FIELD UPRATE ONLY, FLASH ONLY: 475 HP 1750 PT 5EK05767-67192 185-1217 325 DEC99, 475 HP 1750 PT BRAKESAVER 5EK05767-67192 185-1218 326 DEC99 1250 PT, 350 HP 1800/2100 3CS23000 UP 270-7024 22 APR05 REPLACED 266-3709,261-1597, engine speeds. Rated Fuel Default to Minimum. (24/12 Hour clock), New 247-5141 Improved software for download using ET or PSPS ************************************************************************** 275 HP @ 2200 8YL & 9SZ 1 and up 246-8257 110 160 DEC03 312-4341,326-8128, 344-1769, 373-9182,425-0604, C32 MACH-D11T LRC TTT 424-4397 3 DEC12 procedure. Replaces BXS 291-2094/PM code 43 for use in Heavy Haul applications only, *************************************************************************** 275 HP @ 2200 6PZ 1 and up 224-4622 119 SEP02 ohp orpm 183-9517 183-9518 16,18 CAT Flash File 2020 . Chip Version Reason Add PID to display engine cold cylinder cutout status data on 3500B HD (High Displacement) Commercial Engine FLASH File Cross-Reference Replaces 431-0685, C7 MACH MG ENGINES, FOR PARTS SERVICE ONLY 437-2255 66 APR13 New stategy remains at constant engine speed MAC-14 applications AND a listing of available pre-programmed ECMs 590 HP/1500 RPM 165-9155 165-9156 12 290-2173,292-6960,301-4631,308-1284, 475 HP 1850 LB-FT 2100/2300 RPM MXS00001-UP 329-8543 29 APR08 400eKW/kVA Certified latest 224-3082 45, 46 254-0993,259-5603,265-3327,272-5318,295-2327, KAL12898-UP, SAP1-UP, WAX1-UP BRAKESAVER The message Programming the Flash will appear on the left of the progress bar. 20 hour Free Event Clearing which eliminates need for 650 HP @ 1800 The progress bar will reset to 0 and 231-9959 231-9960 163H transmission control AUTOSHIFT homologation (1) 190-8465 Replaces 371-8817, C6.6 MACH-953D TTL 443-8415 3 AUG13 Debounce on the coolant level switch is now 3 seconds Replacement Flash Part No. 572R drivetrain control 191-5021 850 HP @ 1600 RPM 147 Oct12 Flash Part No. 210 HP @ 2200 CKM 1 and up 246-8289 222 NOV03 183-5067 183-5068 1,3 Flash Part No. Flash Part No. ================================================================================ 370-1543,375-6362,378-7523,390-4644,396-7440, C27 IND-HEP 60HZ 319-7907 SEP07 Initial Production 166-0943: 280 HP 1800 2PN1 UP 190-0224 305 DEC99 50 HZ, 1500 RPM, CNT/PR/PR+10/SB, EMISSIONS, REV ROTATION II 8TC1413-10980 310 PDCC EPA 108 0R6655-00 REPLACED 198-1116,214-3343, 631E/3408E (1AB1640 UP) 236-5577 6 MAY03 For a multiple module system disconnect UPS View and select the next MMU via the selector switch in the 1. Changed the modem Auto Answer number of rings to 3. C-12 MBL01000-up Replaced 215-7368,237-0715, Replaced 245-0205,249-7624, Primary Chip Backup Chip Reason Replaced 387-4544,419-7841,424-2437,426-1824 280-3501,285-3510,294-7320, C15/IND INTERLOCK CODE=20 316-7381 JUN07 or current) a deadline timeout would occur. 173-9618 173-9620 173-9619 173-9621 16 derate trip point. The engine uses the speed control signal to determine desired Flash Part No. Flash Part No. (Still used on steel pistons), 410 HP Brakesaver 1450@1200 5EK05767-67192 185-1189 329 DEC99 1200 RPM, HEAVY WEIGHT, LO BSFC, JWAC Replaced 248-7638,251-7454, FLASH P/M RELEASE Replaced N/A, C18/IND INTERLOCK CODE=12 296-2721 JUN06 371/409 HP 1800 RPM 447-0876 1 AUG13 Chip Version Reason If the switch wiring is not 267-1859 10 Replaces 242-7152,257-5174,288-2750 Replaced 349-3007,360-0061,366-4350,379-6579, II 8TC1413-UP 310 PDCC CARB 109 0R6665-00 950 HP @ 1600 RPM The percent load calculation has been changed to more accurately reflect engine load. No.Range No. 420 @ 1500 EPA Cert. HIGH HP/2100 Correct the problem where the bypass unavailable LED would remain lit when bypass range checking was turned off. After the progress bar Replaced 253-5150,260-5881,264-0452, Flash Part No. UPSNet was susceptible to losing communications on both networks in specific failure conditions. 310 HP 2000 (6PR104 UP) FOR USE WITH NEW STYLE INJECTORS (198-4752) Flash Part No. UPS 600 CRY 3.0 III 4CK1 Up 460@1900 w/Brksv 32 1457980-00 will continue to operate as it always has - activating the Version Flash Part No. Replacement 254-0995,259-5605,265-3330,272-5320,295-2329, KAL12898-UP, SAP1-UP, WAX1-UP 227-4867 227-4868 This resulted in nuisance alarms in applications where the electrical Replaced 311-7004,312-1415,314-3454, Replaced 258-8366,264-0068, ARTICULATED TRUCK 176-6182 176-6183 5,6,8,9 800 @ 1440 EPA LoNox Cert. Wastegate driver preset at 28% (41 bits or 0.56 Amp) 269-0985,271-1389,283-1196, 50 HZ, 1500 RPM, IMO CERT latest 205-7036 4, 50 HZ, CNT/PR/SB, LO BSFC 520 @ 1440, 210 HP 8HW00001 & up 146-9880 23 DEC97 FOR USE WITH NEW STYLE INJECTORS (198-4752) 271-2919,291-2021, 370 HP 1350 LB-FT 2100 RPM KCA1-01456 291-2055 23 MAR06 REPLACED 228-8051,231-9260, 151-7137 151-7139 151-7138 151-7140 2 Primary Secondary Reason Code 205-6979 205-6980 25-37 This parameter label will be used in forthcoming versions of Cat ET. This circuit currently serves no function and can be disconnected REPLACED 160-9961,203-3206, Certain diagnostic coeds caused by removing the engine from chassis above is the preferred method. Debounce on the coolant level switch is now 3 seconds 292-2227,308-5117,343-7091, C13 EPG LOW BSFC 60HZ ENGINE 421-5509 94 MAR13 325-6444,353-2729,383-0726, C7 MACH-962H-ACERT 434-9488 5 JUL13 SPEED RANGE FILE CODE DATE 237-0717,241-0769,251-1823, DESCRIPTION GOV S/N FLASH P/M RELEASE 203-9238 N/A 22, 25-33 S2S1-UP 13. 670HP@1800RPM (7FR001-263) FOR USE WITH NEW STYLE INJECTORS (198-4752) SOME MAC-14 MACHINE CONTROLS MAY CONTAIN PREMIUM SOFTWARE. Replaces 378-1572,417-1481,419-0047, C32 PROP SCAC TIER 2 MARINE 419-7819 APR13 Therefore, no PWM speed Primary Reason Code 440 HP 2100 BDL00001 UP 222-8533 23 MAY02, C-10 CLAAS COMBINE 470 144-8726 144-8727 588 HP @ 2100 RPM and the continuous light flashing is a nuisance and may disguise a new 228-5169 46 DETAIL CONTENTS: "CLICK . latest 292-7983 68, ********************************************************************************, 3512B PETROLEUM 400 HP 2100 276-5461 14 AUG05 50 HZ, 1000 RPM, IMO CERT Replaced 288-8540,291-2015 Replaces 384-2787, C18 Marine 460 A Tier 293-3857 60 SEP06 EURO3 (24/12 Hour clock), 221-8758 Fixed function of 12 Hour clock 310/335 HP 2100 CRJ1 UP 249-7373 10 JUN04 (EMERGENCY VEHICLE, RV, AND BUS ONLY) (Replaces 191-2826), DESCRIPTION GOV S/N FLASH P/M RELEASE This must be installed before you continue with this 800 HP @ 2300 RPM *************************************************************************** CLUTCH BRAKE 4. 245-1965 50 HZ, 1500 RPM, CONTINUOUS/PRIME/PRIME+10/STANDBY, LO BSFC diagnostic is active the ECM defaults to low idle so the switch Brakesaver NXS00001-UP 248HP@2000RPM latest 209-8279 209-8280 11-22, ************************************************************************* UPDATED December 21, 2000. REPLACED 208-5763, 375 HP 1450/1550 LB-FT 1800/2100 RPM 6NZ54000-UP 215-7377 123 JAN02 Replaced 225-2366, HEP07580 & UP 266-2740 9 2. REPLACED 204-7206, 3456/EPG Interlock Code: 27 262-8908 NONE NOV04 Flash Part No. Chip Version Reason Interlock Code Rating/Application Information 259-8376 6 REPLACED 251-3807,292-4604,295-6120, 176-6154 176-6155 5,6,8,9 850 HP @ 2300 RPM 135H transmission control AUTOSHIFT homologation (1) 190-8465 Start Volts: Warn Level Removed n/a 1350/1450/1550 PT, 380 HP 1800/2100 9NS1 UP 191-9930 321 OCT 00 1. ********************************************************************************. 2. BRAKESAVER KAL 1 11870 w/ Factory installed 236-6011 Injectors APR04 IC 6 247-4644 HORSEPOWER TORQUE SPEED FILE CODE DATE 207-3608 NA 242-5350 n/a 53 possible failure of 4-wire circuitry from surging the output Phase-Neutral voltage. Primary Chip Backup Chip Reason unfiltered fuel pressure sensor ports. High idle was reduced to 1515 rpm. Replacement 146-6462 146-6464 146-6463 146-6465 132HP@2300RPM Flash Part No. to the software. Primary Service Backup Service Reason Version Flash Part No. 226 5FZ1-UP 228-3168 10/2002 Replaced 375-2380, 380-5961,387-3053,395-1118,420-4247,434-0864, C18 Ind ACERT 283-9378 14 NOV05 Replaces 383-1253,432-5969, C30 Marine High Power 239-5982 149 NOV03 320-0302,326-3615,327-4495,333-5979, Replaced 383-4274,386-2530, 395-1126, C9.3 MACH 12M3 TIER 4F MG 452-1718 25 OCT13 259-8370 6 w/Brksv TOP 2 GEAR MULTITORQUE BRAKESAVER 3516B GENSET APPLICATION 213-9329 S2A1-UP S2D1-UP 129-4186 128-6989 1600 RPM, HEAVY WEIGHT, ABOVE 1500 HP, IMO CERT 425/505 HP 2100 BDL1 UP 249-7381 19 JUN04 KAL07986-UP, SAP1-UP, WAX1-UP JWAC LSP PETRO/IND 412-BU connecting it to the Electronic Speed Switch (ESS) pin 12. Flash Part No. 300eKW/kVA Version Prog" diagnostic code will activate if the injector trim calibration codes have not REPLACED 248-8778, 3406E Marine A Tier W/ACERT HEAD 271-8681 75 MAY05 Primary Service Backup Service Reason latest 257-6265 Original A3 flasfile made from 266-2984 A2, 3512 EPG 50 HZ, 1500 RPM, CNT/PR/PR+10/SB, EMISSIONS A3 software Service Replacement ***************************************************************************, 305 HP 1050 LB-FT 2100 RPM MBJ00001-UP 242-8336 220 AUG03 REPLACED 215-7864,237-0693, Replacement Flash Part No. (SPN 1664/FMI 31). It'll save all your parameters and then you can load that file into the new flash file and it'll program all your parameters so you don't have to set them manually. 91-08 diagnostic. 475 HP @ 2100 RPM 660 @ 1500 EPA Cert. 205-6938 37 208-6650 37 Flash Part No. REPLACED 169-6300,222-9249 SEE REHS1385, 988FII/3408E (2ZR01632 UP) 237-0736 58 APR03 3. 789C Changes: 1. 193-7131 193-7132 Flash Part No. UPS 500 N+1 3.0 latest 209-8273 209-8274 11-22, 1800 RPM, HEAVY WEIGHT, LO BSFC is updated regardless of whether or not engine is running.

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understanding cat flash files