Click the green button to print the entire article.To print the original version of the document - click the blue one. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Insert the Pendant connector into the Socket. I do a review and install some new parts. I cant find anyone that has them, can anyone help, thanks. It is highly durable and reliable. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. The company focuses on the customer experience that this product provides. Read all instructions. Mounting Plate: 3. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. It has a very smooth surface to feed your synthetic rope through. First of all, check the winch for any breakage or uncovered wires. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Required fields are marked *. Although this winch offers excellent power, its speed is a bit disappointing. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. It is too late to reverse the damage at this point, the wire rope must be discarded. Also go over some things th. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. This rope is 3/16 inch thick and is 50 feet long. Has anyone else been successful in finding replacement parts ? It is permanently damaged and must not be used. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. No hardware to mount or connect the electrical components. Examine the wire rope. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. And a note from the lawyers: Products should always be used in accordance with the owners manual. It comes with a clevis hook. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Save my name, email, and website in this browser for the next time I comment. The wireless remote controller will act as a receiver for the wireless remote. Badland does not have a very wide variety of products as Warn or Smittybilt. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Do not use damaged equipment. Inspect before every use; do not use if damaged or parts loose. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Limitations apply. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. , connect the remote control box to the solenoid box. Use a spotter to assist you in assuring that it is safe to operate the winch. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Tighten all power cable hardware to 20 in. This begs the question, what winch parts can be used with Badland winches? Repair or replace solenoid. I bought a 12000 zxr last year but never opened it until yesterday. Save my name, email, and website in this browser for the next time I comment. This is especially important before rigging, installing, free spooling, or servicing. Only winch with the winching vehicle s transmission in neutral. For California consumers: more information about our privacy practices. Next, mount the unit at the bumper of your vehicle. The red wire is connected from the solenoid box to the battery positive side. Save $250.00 by shopping at Harbor Freight. Your email address will not be published. The red indicator light will flash during the operation. However, they dont have as operation that is as wide or as big as other major winch names. Also, guard the cables between the solenoid and the winch from excessive heat. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Engage clutch before starting. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. This enables better control of the winch in unexpected situations. How to Install a Badland ZXR 12000 Lb. Always take extra caution when installing any parts. With every winching circumstance, theres a risk of potential injury. It has a user-friendly design that makes its installation quite easy and smooth. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Mounting location and hardware must support winch and load. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. We have other buying guides in the site. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. 12,000 POUND WINCH. Heavy vehicles such as trucks can easily handle this much weight. Use supplied power cords and wire rope listed in manual only. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Under 12000 lbs, it is understandable why the winch is slower than expected. It locks the wire in its place. This can accommodate any winch line with a thickness of 5/8 inch and thinner. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Do you agree that the items listed are perfect for the Badland 2500 lb winch? They are perfect Badland 2500 winch parts. Some customers report that this product overheats. The wire rope must be properly coiled under tension to be able to support a load without damage. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Hello, One side of the spooler broke ,all the way around the center and dislodged. 2. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. The operator and assistants must carefully plan usage to prevent accidents. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Wear restrictive hair covering to contain long hair. Do not place finger(s) through hook. I understand the alligator, are you looking for a controller box or a controller box? It features a three-stage planetary system for gear transitions to speed up the process. Handlebar switch is convenient to control the winch with just a thumb operation. Benefits for Using Badland Winches Variety of Winches Do not submerge winch in water. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Your email address will not be published. Read this material before using this product. JavaScript is disabled. Wired Remote: 5. If you are buying a winch for the first time, there will be several queries in your mind. Attach the Circuit Breaker to the Positive Terminal on the battery. The wireless remote controller box will act as a receiver for the wireless remote. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. A simple plug and play-action provide ease of winching in and out with a push of a button. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Please familiarize yourself with the part operation before using it. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. A clicking indicates proper activation. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Use supplied power cords/wire rope or cables listed in manual only. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Insert Switch Assembly all the way into connector. The original was a Warn 2000, but was completely gutless. Keeping a constant focus is more critical. We think youll enjoy these customer-made YouTube videos about our products. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Thanks. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Do not use the winch even if minor damage appears. You should keep in mind the following points before buying this product. The rocker switch IN and OUT helps to engage to operate the winch. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Connect the black ground battery cable directly to the batterys negative terminal. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. We hope these videos help inform your tool-buying decisions. Save This Manual Do not wear loose clothing or jewelry, as they can be caught in moving parts. Tap solenoid to loosen contacts. The wireless remote controller will act as a receiver to operate the wireless remote. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. All the mounting hardware is included. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Apply 12 volts to coil terminals directly. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. It halves the load on the winch through pulley action. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Badland winches are known for durability, fair price, and easy maintenance. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? The remote control will auto shut down when not in use after two minutes. Do not use a dirty or corroded battery. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Do not use thinner/longer cables or link multiple cables together. Electrical winches can perform at their maximum potential for a limited amount of time. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Could you tell me where to locate info for this part and price. Take extra caution in every winching situation. Keep at least 5 full turns of wire rope on drum. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Non-skid footwear is recommended. Drill holes appropriate for the hardware at the marked locations. Some people are too busy knowing it all to ever learn anything. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: To use the wireless remote, lift the socket cover to plug the remote switch. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. This can cause damage to the object being pulled, and kink or fray the wire rope. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. A dead tree is not capable of withstanding that much weight and has weaker roots. Here are a few that are very helpful. Oversized item: cannot be shipped to Alaska or Hawaii. When installing your solenoid, minimize the cable length by keeping close to the winch. my cover got cracked and broken. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. The above Badlands winch parts are good quality, affordable, and easy to install. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Non-skid footwear is recommended. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Like everything HF it's a really mixed bag with their winches. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). All connections must be tight and clean. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. If you have a wireless remote, connect the remote control receiver to the solenoid box. This is a kinked wire rope that has been straightened out. Keep this manual and the receipt in a safe and dry place for future reference. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Refer to Relocating the Control Box on page 8. then wait about a month or so for them to get in, they come all the way from Chinese town. Instead, it would be best if you kept a few things in mind. Use a winch cover that can protect from sun damage. Always examine the working conditions of your winch before using it on the trail. This item can only be purchased on www.buya.com with "In-store pickup" only. Harbor Freight replaced it no problem. You are using an out of date browser. Wear heavy-duty work gloves when handling the wire rope. 120 volt Badland Winch. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. I need cable information to replace csble . Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Connect the black cable from the batterys negative side to the winch. This badland winch parts diagram is very helpful for any kind of wiring task. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The Badland will be made in China using parts sourced horribly. Do not slide wire rope through hands, even with gloves on. Move Clutch Handle to the Released position. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The brand is unimportant. Keep clear. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. This makes it ideal for outdoor use, especially in humid and rainy climates. I recently converted it to synthetic rope, which I purchased from another vendor. Badland Winch Parts List: 1. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Always wear good heavy-duty leather gloves when working the winch. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Summary of Contents for Badland ZXR9000. Looking to purchase motor brushes and brush retainer springs for 1500 lb. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. There are two black wires and two red wires that come out of the winch. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Is there a replacement part to fix this ?? More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. When unpacking, make sure that the product is intact and undamaged. Connect the black cable from the battery's negative side to the winch. It is perfect for the Badland 2500 lb winch. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. I just bought another Bad Lands 2500 and replaced it on my Polaris. Winching with a vehicle s transmission in gear or park may damage the transmission. Diagrams within this manual may not be drawn proportionally. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. But some consumers actually reported that it exceeded that weight. If voltage is present, replace motor. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 I have a 2000 winch and use it to load my golf cart on the trailer. Do not loop the wire rope around object and hook onto itself. In this section, we have answered some important questions that might help you understand the product better. Keep clear of wire rope, hook, and load while winching. Most badland winches come with a mounting plate for your winch. Mounting the Winch. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight.

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